Job Summary: Responsible for the development of the new model quality for assigned products.
Essential Functions:
· Work closely with Project Engineering, Design Engineering and Production on the development of new programs and engineering changes to existing mass production parts
· Cross Functional Meeting - New Model Quality
o Review lessons learned at CF Meeting with core team
o Create initial PFMEA / CP /PQS
§ Preliminary concept within 7 days of CF meeting
o Define Checking Fixture / Gages requirements
o Define Initial PV test plan (Preliminary concept within 7 days of CF meeting)
· Customer / Internal Document Management
o Create and Manage Part Control Plan, PFMEA and Product Quality Standard for assigned parts
o Review and prepare quality documents and inspection data with customers per customer standards
· Checking Fixture / Gaging
o Manage Checking Fixture /Gages as established at the CF Meeting
o Source Quality assets (gages / checking fixtures, PV lab fixtures) - (KO – 7 days after capital is approved)
· Molding Trials
o Define and Develop limit samples for new parts.
§ Samples to be gathered at press and appropriate documents completed
§ Marked up samples of NG condition to be provided to Tooling.
§ Limit samples to be defined at Initial Trial, Tuning, DC, LVPT and HVPT – Establish if parts are OK/NG at time of trial. (Marked up samples and reported on Morning Board)
§ Limit sample to be approved by customer if required
o Review PFMEA / CP / PQS / KQCP
§ T0 PQS to be controlled in WB prior to initial trial at NAM
§ All documents to be updated and loaded to WB at LVPT /HVPT
· Assembly Build
o Define and Develop limit samples for new assemblies.
§ Samples to be gathered at line
§ Marked up samples of NG condition to be provided to Design and or Assembly Manufacturing Engineering.
§ Limit samples to be defined at T0, T3, T4, LVPT and HVPT – Establish if parts are OK/NG at time of trial. (Marked up samples)
§ Limit sample to be approved by customer if required
o Review PFMEA / CP / PQS / KQCP
§ T0 PQS to be controlled in WB prior to initial line trial at NAM
§ All documents to be updated and loaded to WB at LVPT /HVPT
· PV Testing
o Follow PV test plan and report any known timing issues via Open Issues
o Submit products to the Quality Lab to determine compliance with customer specifications and internal specifications
o Interpret lab inspection reports: dimensional results, force tests, Gage R&R’s, Cpk data, environmental test results, and all PV testing etc.
o Fully understand the lab results and ensure the lab results are correct (prior to data review).
· IAR
o Complete and submit IAR that have met the IAR requirements
o Champion all NG IAR conditions and release Open Issue.
· Quality
o Develop early part containment procedures
o Assist in customer audits of new products
o Champion in the resolution of customer new model complaints / quality issues for assigned parts
· Pass Through PPAP
o Submit and Create PPAP to customer per Customer requirements
· Other duties as assigned by management
Education:
· Bachelor’s Degree in an Engineering field or equivalent
Skills/Experience:
· 0 – 3 years of previous experience
· Must be able to communicate effectively in the English language both verbally and in writing
· Must be able to demonstrate leadership ability and effectively participate and contribute to team projects
· Must be able to read, understand and interpret blueprints
· Must be able to travel offsite on overnight trips (Up to 30%)
· Plastic injection molding experience a plus
· Experience in common business software such as Microsoft Word, Excel, Access, etc.
· Have good people/interpersonal skills
· Physical/Ergonomic Requirements:
· Able to work sitting or standing for extended periods of time
Job Type: Full-time
Pay: $65,000.00 - $75,000.00 per year
Benefits:
- 401(k)
- 401(k) matching
- Dental insurance
- Flexible spending account
- Health insurance
- Health savings account
- Life insurance
- Paid time off
- Vision insurance
Schedule:
Work setting:
- In-person
- Manufacturing facility
Work Location: In person